The HBC Biocells Aerobic Manure Hygienizer is a complete solution for processing manure into hygienic bedding or organic fertilizer. HBC Biocells Hygienizing is an innovative system from a leading European manufacturer designed to process manure slurry into hygienically safe bedding material or organic fertilizer. The unit operates on the principle of aerobic fermentation with pasteurization, ensuring a high degree of purification and product safety. The machine is equipped with an electronic monitoring and control system that manages the entire process automatically. Built-in temperature sensors and intelligent software guarantee that the material undergoes pasteurization at 70°C for one hour, completely eliminating pathogenic microorganisms. The resulting pasteurized solid fraction is utilized as soft, dry, and safe bedding, improving animal housing conditions and reducing the risk of infection. The mixing mechanism and fresh air supply render the material airy and soft to the touch, ensuring animal comfort and well-being. Proper rest contributes to better Milk Yield and herd longevity. The system features advanced software allowing the operator to monitor temperature, humidity, and performance in real-time, as well as control the unit remotely via PC or smartphone using a proprietary app. The interface is intuitive, making operation simple and reliable even for non-specialized personnel. Technical Specifications:
Throughput: Up to 20 tons/day of hygienized material
Hygienization: Pasteurization at 70°C for 1 hour
Finished Product Moisture: Up to 55% dry matter content
Process Type: Aerobic, with air supply and mixing
Input Material: Manure slurry / Solid fraction after separation
Construction Elements:
Level and temperature sensors
Screw presses for material extraction
Geared motor and paddle mixer
Steam exhaust and air supply system
Thermal insulation panels and load cells
Key Advantages:
Complete hygienization and material safety
Versatility: product can be used as bedding or fertilizer
Fully automatic mode and remote monitoring
Operational cost reduction and farm environmental sustainability